Equipment
Shandong Guanglei Steel Structure Co., Ltd. has always regarded technological innovation as the core driving force for the development of the enterprise. In recent years, the company has invested a lot of manpower and material resources, and introduced advanced equipment such as fully automatic welding robots, plasma gas cutting machines, fully automatic bolt ball equipment, and fully automatic painting equipment, realizing the automation mode of steel structure production, making the components move towards standardization and precision.
Fully automatic welding robot
The intelligent welding robot is equipped with a dedicated 3D camera, welding vision software and controller, etc. It uses 3D camera vision to take pictures and locate, obtain the position of the physical component, and achieve one-to-one correspondence with the position of the model component; a steel structure robot intelligent welding database has been established, and according to the scanning path and welding path planning results, it automatically generates welding programs such as posture control and camera laser interactive communication to achieve automatic welding of welds. In production practice, the operator only needs to place the steel structure parts in the corresponding position and select the welds to be welded on the 3D model, and the robot will automatically plan the welding parameters and walking path. While reducing the labor intensity of operators, it ensures the stability of product quality and efficient production.
5G Intelligent Welding Robot
The intelligent robot adopts a teaching-free intelligent welding system, and is equipped with 5G fast transmission, reception and reading of 3D model software files such as Tekla, to automatically identify and calculate all weld information; 5G large bandwidth helps the intelligent welding robot to learn in depth, continuously upload high-definition images of manufacturing equipment materials and molten pool images, always pay attention to the working status of the intelligent welding robot, and collect voltage, current, temperature, humidity, assembly structure, robot arm posture, etc. in real time, with a delay as low as milliseconds. This not only eliminates the process of manually adjusting the robot posture and writing programs, but also avoids time waste or equipment damage caused by manual misoperation.
30000W Ultra High Power Laser Cutting Machine
Large annealing furnace annealing and stress relief. The main body of the laser machine tool is tempered using traditional techniques, including plate welding, heat treatment, and surface treatment. Made of thickened steel plate, it has a solid structure, strong resistance to deformation, stability and durability. Double exchange workbench design, higher efficiency. Equipped with an IPG laser and an automatic zoom laser cutting head, the compact and stable design facilitates the built-in laser scanning galvanometer and optical head. The fiber laser adopts a single all-solid-state fiber-to-fiber design and does not require lens or optical device calibration; the laser head adopts two-point alignment. The center adjustment and focus adjustment are driven by imported motors, which significantly improves the efficiency in perforation. The working platform and exchange working platform are monitored in real time and provided with early warning and protection.
H Beam Cutting Machine
Suitable for 3D cutting of H-beam, I-beam, channel, angle and bulb flat steel. Various overlapping groove cutting processes such as opening, locking and mouth-shaped cutting can be performed on the profile. Supports TEKLA steel structure deepening software 3D modeling data file cutting, can automatically generate code, and has automatic error reporting function. Supports AutoCAD 3D modeling file program compilation, and batch code generation after Tekla software exports NC files. Automatic optimization of trajectory path, 3D component preview, and component nesting optimization. Laser scanning shape detection, solve position deviation, and torch anti-collision function. Solve the problem of thickness perforation, with dynamic perforation function, protect the cutting nozzle and increase the service life of wearing parts. It has fine hole process cutting, intelligent marking and marking, and can automatically switch cutting process parameters.
Welding and Straightening All-in-one Machine
The integrated welding and straightening machine is a special equipment for assembling, welding and straightening H-shaped steel. It concentrates the processes completed by the assembly machine, the gantry welding machine and the straightening machine into one piece of equipment. It significantly improves production efficiency, reduces equipment costs, and saves equipment installation space. It is the most efficient production equipment for producing H-shaped steel and T-shaped steel.
Reinforced Truss Floor Bearing Machine
The CNC steel truss production line has a professional control system that can ensure the safety of equipment use, and the program design is also very stable and reliable. The structure of the equipment is relatively simple and practical. Multiple groups of selection functions are placed in the system of the truss welding equipment, which can effectively avoid overly complicated operations and reduce the probability of work errors. At the same time, the equipment can also intelligently identify equipment failures and send out fault alarm signals to facilitate maintenance by staff.
Mobile Welding Robot
The mobile welding robot can freely reach the designated welding station, reduce handling and flipping, and improve the convenience and safety of operation. Equipped with a laser positioning system, it uses the teaching program of the first workpiece to repeatedly weld subsequent workpieces to achieve the effect of reducing programming. Its lifting function expands a larger welding range, reduces welding difficulty, improves welding efficiency, and reduces safety risks for operators. It also has a hydraulic positioning function that can accurately position, ensure the stability of the robot, and ensure the consistency of welding quality. Through the real-time monitoring system, the welding process is monitored, the welding quality is intelligently detected, and personnel are prevented from working at heights, reducing the risk of programming operations. At the same time, data is stored in the cloud, and welding data is backed up in the cloud to prevent data loss.
Fiber laser cutting machine
Fiber laser cutting machine supports scanning cutting, frog jumping function, automatic edge search, common edge cutting, breakpoint return, follow-up control, and retraction functions. The cutting accuracy is high, reaching ±0.55mm; the laser cutting machine has a narrow slit of 0.15mm, and the laser beam is focused into a very small light spot, so that the focus reaches a very high power density, and the material is quickly heated to the degree of gasification, evaporating to form holes. The cutting surface is smooth, without scraping residue or burrs, and the surface roughness of the incision is generally controlled within Ra6.5. The laser cutting head will not contact the surface of the material, and the cutting edge is little affected by heat and will not scratch the workpiece. Using computer programming, products of different shapes can be cut to maximize the utilization of materials, and can operate stably with high precision in various environments.
Fully Automatic Plasma Cutting Robot
The robot can perform cutting operations according to the preset program without manual intervention, reducing the time and fatigue of manual operation. The robot performs cutting operations according to the preset program, which can adapt to the cutting needs of different shapes, sizes and materials, and realize the cutting tasks of complex shapes. The robot records and monitors the data throughout the cutting process. Through data analysis and monitoring, problems can be found in time and adjusted and optimized. In addition, the robot has a fast cutting speed and can quickly complete large-scale cutting tasks, improving production efficiency and capacity. Compared with traditional manual cutting, the robot has a stable cutting speed, which can maintain consistent cutting speed and quality, and improve cutting quality and accuracy.
Fully Automatic Welding Robot
The bolt ball CNC machining center is a special equipment for professionally processing all the thread holes on the bolt ball. It adopts advanced CNC machining technology combined with high-performance computer-aided programming software. After the workpiece is clamped once, the digital control system controls the machine tool to automatically select and replace the tool according to different processes, automatically change the machine tool spindle speed, feed rate and the movement trajectory of the tool relative to the workpiece and other auxiliary functions, and complete the multi-process processing of the workpiece with different angles and different hole diameters in sequence. Due to the concentration of processes and automatic tool change, the number of clamping times of the workpiece and the turnover time between processes are reduced. At the same time, it also reduces the intensity of manual labor, and the automatic control of any angle also reduces the angle error between the bolt ball planes, ensuring the stability of product quality.